Plant Manager

About FibrXL

FibrXL is a leading global supplier of high-tenacity yarns (nylon and polyester) and premium high-performance fibers (Dyneema®, Twaron®, Technora®, Vectran®, and more). Through our in-house processing capabilities, we deliver customized, functionalized yarns and strands that enhance performance in demanding applications like ropes, nets, protective fabrics, composites, and industrial textiles. Our Richmond, VA facility serves as a key North American hub for distribution, warehousing, and value-added yarn manufacturing—combining efficient logistics with precision processing to meet customer-specific needs worldwide.

Position Overview

We are seeking an experienced Plant Manager to lead our Richmond operations. This hands-on role oversees a team of 30–40 employees across 2 shifts in a stable, specialized environment focused on yarn processing (twisting, assembly, and overlay finishes) and distribution/warehousing. You will drive operational excellence by improving key metrics like on-time delivery, scrap reduction, and minimization of off-quality product. Reporting directly to the US General Manager, you’ll balance day-to-day execution with continuous improvement in a collaborative, customer-focused culture.

Key Responsibilities

• Lead site operations, including yarn manufacturing/processing, quality assurance, maintenance, warehousing, inventory management, and shipping/logistics.
• Build and maintain structured processes, workflows, and accountability to support consistent performance and scalability.
• Drive targeted improvements in on-time delivery, scrap rates, off-quality reduction, and overall efficiency/yield in fiber processing and coating operations.
• Ensure full compliance with safety standards (OSHA), quality systems, and environmental regulations related to coatings and fiber handling.
• Manage and develop a team of supervisors, operators, quality technicians, maintenance staff, and warehouse personnel; foster a culture of safety, accountability, and continuous improvement.
• Monitor and report on key performance indicators (KPIs); implement lean principles or other tools to eliminate waste and enhance throughput.
• Partner with the US General Manager and leadership on on-site goals, budgeting, and strategic initiatives.

Qualifications & Experience

Required:

• Bachelor’s degree (BS preferred in Engineering, Textile Technology, Operations Management, or related field).
• 8+ years of progressive manufacturing leadership experience, including at least 5 years in plant/operations management.
• Proven track record leading teams of 20–50+ in a processing or manufacturing environment.
• Strong focus on operational structure, process discipline, and metrics-driven improvements.

Preferred:

• Experience in technical textiles, yarn operations, fiber processing, twisting/coating/finishing, or chemical/textile value-added manufacturing.
• Familiarity with high-performance fibers (e.g., aramids, UHMWPE/Dyneema®, Vectran®) or similar industrial yarn applications.
• Knowledge of lean manufacturing, Six Sigma, or continuous improvement methodologies.

Key Competencies:

• Hands-on leadership with strong floor presence and ability to coach/develop teams.
• Analytical mindset with focus on data-driven decisions and root-cause problem solving.
• Excellent communication and collaboration skills across shifts, functions, and global stakeholders.
• Commitment to safety, quality, and customer satisfaction in a fast-paced, customized-order environment.